How to Shorten a Chainsaw Chain: A Step-by-Step Guide

Chainsaws are essential for anyone passionate about gardening, landscaping, or DIY projects. They allow you to tackle various tasks precisely and efficiently, from pruning branches to felling trees. However, to ensure your chainsaw operates at its best, it’s crucial to maintain a properly sized chain. A stretched or worn-out chain can lead to decreased performance and increased bar and engine wear and even pose serious safety risks.

Understanding Chainsaw Chains

Before diving into the art of shortening a chainsaw chain, it’s important to understand its anatomy. Chainsaw chains have linked sections, including cutting teeth, drive links, and tie straps.

Chain pitch refers to the distance between three consecutive rivets divided by two, and it determines the size of the chain. On the other hand, the chain gauge is the thickness of the drive link, which fits into the chainsaw guide bar. Knowing these measurements is critical to purchasing the correct replacement parts and performing accurate adjustments.

Measuring and Marking the Chain

To start, measure the current length of your chain and determine how many links you need to shorten it by. Use a marker to indicate which links will be removed.

Removing the Chain from the Chainsaw

Always ensure the chainsaw is off and completely cool before attempting maintenance. Carefully remove the chain from the bar, taking note of its direction.

Shortening the Chain Links

Depending on whether your chain has a master link or not, you’ll follow one of two methods:

How to Shorten a Chain That Has a Master Link

A special link called a master link, quick link, or connector link can be easily removed without using any tools. This unique feature makes taking out and rejoining chain sections incredibly convenient without requiring special equipment or technical expertise. The master link makes chain maintenance, repairs, and adjustments easier, saving time and effort for any chain-related task.

How to Shorten a Chain Without a Master Link

To successfully perform the task, you’ll need a reliable chain breaker tool that allows you to punch out the pins from the chain effortlessly. Additionally, a chain spinner will come in handy when rejoining the chain with precision. Always follow the manufacturer’s instructions for proper guidance during the process.

Reassembling the Chain and Adjusting the Tension

Once shortened, thread the chain back onto the saw, ensuring it sits snug in the guide bar and the teeth face forward. Then, adjust the tension to the manufacturer’s specifications.

Over time, chains can stretch and wear down due to heat and friction. Signs include:

  • The chain sagging away from the bar

  • The chainsaw no longer cut straight

  • Increased difficulty with cutting tasks

To shorten a chainsaw chain, you’ll require the following:

  • A sturdy workbench

  • A chain breaker tool

  • A chain spinning tool (for non-master link chains)

  • Safety equipment (gloves and eye protection)

Following safety precautions is of utmost importance and cannot be overstressed.

  • Wear gloves and safety glasses at all times.

  • Ensure the chainsaw is off and the chain is not engaged.

  • Work in a well-lit and stable environment.

To maintain your chainsaw chain effectively, consider these additional tips:

  • Regularly clean your chain and inspect it for damage after every use.

  • Sharpen the teeth regularly to maintain cutting efficiency.

  • Always store the chainsaw in a dry place to avoid rust and corrosion.

Trimming your chainsaw chain is important. It saves time, makes your chainsaw last longer, and keeps you safe while cutting wood. Always remember that maintaining your equipment is crucial to getting the best performance out of it.

By following this guide, your chainsaw chain will remain in excellent condition. This will make it easier for you to use and assist you with your landscaping or DIY projects. 

Can you shorten a chainsaw bar?

Yes, a chainsaw bar can be shortened, although it’s not a common practice and is typically done by professionals. Trimming a chainsaw bar involves cutting down the length of the bar and redrilling the hole to fit the chainsaw’s guide bar attachment system. However, this process is only recommended if a skilled technician carries it out, as it requires precision and an understanding of the chainsaw’s balance and tension dynamics.

Suppose the bar is significantly worn or damaged. In that case, it’s best to replace it with a new one that matches the specifications of your chainsaw.

Can you adjust a chainsaw chain?

Certainly, you can adjust a chainsaw chain, and it is, in fact, a regular part of chainsaw maintenance. Proper chain tension is vital for safe and efficient cutting. If a chain is too loose, it can easily come off the bar, whereas too tight can cause excessive wear to the chainsaw and the chain itself.

To adjust the chain, first, loosen the nuts on the side cover, then turn the tensioning screw near the front of the chainsaw until the chain sits snugly against the underside of the bar without sagging. After adjusting, retighten the side cover nuts before using the chainsaw. Regular checks during use will help to maintain the correct tension and prevent accidental slips or breakages.

Can a chainsaw chain be stretched?

Chainsaw chains can stretch over time as part of the natural wear and tear. Frequent use, heat buildup, and cutting stress can cause the metal links to extend slightly, which may result in a loose-fitting chain. While minor stretching is common and can sometimes be remedied by adjusting the chain’s tension, significant elongation might necessitate the chain to be shortened or replaced entirely to ensure optimal performance and safety. Regular monitoring of chain tension and condition can help extend the life of your chainsaw’s chain and maintain its efficiency.

What is a chainsaw skip chain?

A chainsaw skip chain refers to a saw chain configuration with fewer cutting teeth than a standard chain. This design includes a greater distance between the teeth called ‘skips.’ Skip chains are typically used on longer chainsaw bars or for cutting through harder materials. The additional space between the cutting teeth allows for more efficient chip removal, reducing the power required to turn the chain.

Consequently, this can be beneficial when using lower horsepower saws on large bars, as it helps to prevent the saw from bogging down. However, it’s worth noting that while skip chains can improve cutting efficiency in certain scenarios, they may also result in a rougher cut compared to standard chains.

How to shorten chainsaw chains without tools.

Shortening a chainsaw chain without the proper tools is not recommended due to the high precision and safety risks involved in the process. Suppose you find yourself in a situation where you need access to a chain breaker or chainspinning tool. In that case, it is best to seek professional assistance.

However, some users have employed alternative methods, such as punch and hammer, for an emergency or temporary fix to drive out the pins. Remember that this makeshift approach can damage the chain and the guide bar, leading to unsafe conditions for future use. Always prioritize acquiring the correct tools or seek professional services to maintain your chainsaw chain correctly.

Scroll to Top