Metalworking is an art of precision and strength. The tools you choose can greatly impact the quality and efficiency of your work, whether you’re a professional or hobbyist. None of the many tools at a metalworker’s disposal is more versatile and essential than the horizontal band saw. This machine is essential in metalworking, as it can cut metals with incredible accuracy and speed.
In this guide, we’ll explore horizontal band saws and help you find the ideal one for cutting metal.
Top 10 Horizontal BandSaw Models for Metal Cutting.
Jet HBS-812G Deluxe Bandsaw.
The Jet HBS-812G Deluxe Bandsaw is a strong and easy-to-use tool, perfect for professionals and serious metalworking fans. It boasts a powerful motor capable of efficiently handling various metal-cutting tasks.
Specifications:
- Motor: 1 HP, 115/230V (prewired 115V), single-phase
- Cutting Capacity: 8 “x12″ rectangular, 8” round
- Blade Speed: 1720 RPM, variable with quick changes
- Blade Size: 1″ x 0.035″ x 93-1/2″ long
- Table Size: 10″ x 10″
- Weight: 300 lbs
Pros:
- Variable speed allows for precise cutting of different metal types.
- Large cutting capacity can handle substantial material sizes.
- The built-in, self-propelled blade brush extends the blade’s life.
- Durability with a heavy-duty steel base.
Cons:
- At 300 lbs, it may require a dedicated space in the workshop.
- Single-phase motors are not suitable for industrial-scale projects requiring continuous, heavy-duty use.
Ideal Uses:
- Cutting ferrous and non-ferrous metals for fabrication shops.
- Creating complex cut-outs and profiles in metals for artistic metalworking.
- Slicing through pipes, bars, and flat stock in home workshops or small businesses.
Grizzly G0561 Metal Cutting Bandsaw.
The Grizzly G0561 is very strong and performs well, so metalworking professionals really like it. It offers significant power and a range of features designed to make metal cutting efficient and accurate.
Specifications:
- Motor: 1 HP, 110V/220V, single-phase, TEFC capacitor-start induction
- Cutting Capacity: 7 “x12″ rectangular, 7” round
- Blade Speed: 90, 135, 195, 255 FPM (foot per minute)
- Blade Size: 3/4″ x 0.032″ x 93″ long
- Table Size: 14-1/2″ x 10″
- Weight: 343 lbs
Pros:
- Multi-speed settings enable the cutting of various metal thicknesses and types.
- Quick positioning vise allows for speedy adjustments and versatility in cuts.
- The automatic shut-off feature increases safety and convenience.
- Strongly built for consistent, heavy-duty performance.
Cons:
- Heavier than some comparable models, which may complicate installation or relocation.
- Some users find blade changes more cumbersome compared to other bandsaws.
Ideal Uses:
- Perfect for machine shops or maintenance facilities requiring diverse cuts.
- Sheet metal fabrication, including straight-line and angled cuts.
- Precision and durability are key in heavy-duty tasks in both professional and home garages.
Baileigh BS-128M Portable Metal Cutting Bandsaw.
The Baileigh BS-128M Portable Metal Cutting Bandsaw is a useful tool for contractors. They often move between job sites. This is because it is portable and efficient. This bandsaw is light and strong, making it convenient and efficient for cutting metal in different ways.
Specifications:
- Motor: 1/3 HP, 110V, single-phase
- Cutting Capacity: 5″ round
- Blade Speed: 66 to 280 FPM (variable speed)
- Blade Size: 1/2″ x 0.025″ x 64-1/2″ long
- Table Size: 14-3/4″ x 7-1/2″
- Weight: 74 lbs
Pros:
- The highly portable design allows easy transportation and flexible use on different sites.
- The variable speed option facilitates cutting other materials effectively.
- The compact size makes it convenient for small workshops and tighter spaces.
- The bandsaw includes a stand that doubles as a handle for improved mobility.
Cons:
- Smaller cutting capacity might not be adequate for larger industrial metal cutting jobs.
- Less suitable for continuous, rigorous cutting tasks due to smaller motor size.
Ideal Uses:
- On-site repairs and installation jobs where portability is a must.
- Hobbyist projects that require precision cuts without the need for heavier machinery.
- Educational settings where space and safety are considerations, like high school metal shops.
WEN 3970T Metal-Cutting Band Saw with Stand.
The WEN 3970T Metal-Cutting Band Saw is a versatile and dependable tool. It is perfect for those who want a powerful machine.
Additionally, it does not take up too much space. This model is flexible for metalworkers who need different cutting positions in a small area. It can cut vertically and horizontally.
Specifications:
- Motor: 3.4 AMP, 120V, 60Hz, single-phase
- Cutting Capacity: 4″ x 6″ rectangular, 4″ round
- Blade Speed: 80, 120, 200 FPM (feet per minute)
- Blade Size: 1/2″ x 0.025″ x 56-1/2″ long
- Table Size: N/A (Work-rest blade support for vertical cutting)
- Weight: 108 lbs
Pros:
- Versatile cutting options with easy switch between vertical and horizontal positions.
- Three different blade speeds cater to a variety of metals and thicknesses.
- Compact design is space-saving and easy to fit into smaller workshops.
- Automatic shut-off feature for safety and energy conservation.
Cons:
- Smaller motors may not be suitable for prolonged heavy-duty usage.
- Limited cutting capacity compared to larger, more industrial models.
Ideal Uses:
- DIY projects and home workshops where space is limited and versatility is desired.
- Schools and training centers teaching metalworking basics.
- Light to medium-duty tasks in crafting and prototyping.
Jet HVBS-712D Deluxe Bandsaw.
The Jet HVBS-712D Deluxe Bandsaw is a tool for metalworkers. It is strong and flexible, known for its accuracy and user-friendly design. Designed for professionals and enthusiasts needing high performance for complex and detailed tasks.
Specifications:
- Motor: 1 HP, 115V/230V, single-phase, prewired 115V
- Cutting Capacity: 7 “x12″ rectangular, 7” round
- Blade Speed: 86/132/178/260 FPM (foot per minute)
- Blade Size: 3/4″ x 0.035″ x 93″ long
- Table Size: 19-3/4″ x 15-3/4″
- Weight: 395 lbs
Pros:
- Multi-speed options allow for precise cuts on a variety of metal types.
- Includes a built-in coolant system, which extends blade life and improves cuts.
- Heavy-duty construction for rigorous use without compromise.
- The deluxe model features an improved blade tensioning mechanism, offering consistent performance.
Cons:
- The machine’s heavy weight may necessitate a fixed location.
- The higher end of the price spectrum could be a barrier for hobbyists or small shops.
Ideal Uses:
- Industrial applications where robustness and precision are required.
- Professional metal fabrication that demands uniform and repeatable results.
- Educational training centres require durable machinery for student use.
DEWALT DWM120K Portable Band Saw Kit.
The DEWALT DWM120K Portable Band Saw Kit is strong and perfect for professionals who want a dependable tool. This bandsaw kit is strong and easy to use, making precise cuts on different metals with no problem.
Specifications:
- Motor: 10 AMP, 120V, AC
- Cutting Capacity: 5″ deep, 4-3/4″ round
- Blade Speed: 100-350 FPM (variable speed dial)
- Blade Size: 44-7/8″ x 1/2″ x 0.020″ long
- Table Size: N/A (Designed for handheld use)
- Weight: 15 lbs
Pros:
- Its portable and lightweight design makes it excellent for job site use.
- Variable speed dial for controlled cutting specific to the task at hand.
- Deep-cutting capacity is suitable for a wide range of applications.
- LED sight light provides visibility in all working conditions.
Cons:
- Handheld operation might not be as stable or precise as fixed bandsaws.
- Continuous use can lead to user fatigue due to the handheld nature.
Ideal Uses:
- Construction and installation work where manoeuvrability and portability are essential.
- Metal artists and hobbyists who appreciate precision and portability.
- Maintenance tasks that require a quick, reliable cutting tool.
Grizzly G0457 Deluxe Bandsaw.
The Grizzly G0457 Deluxe Bandsaw stands out as a solid contender in the mid-range category, appealing to those needing more power without jumping into the industrial price range. It’s built strong and powerful to handle different cutting tasks, for both hobbyists and professionals.
Specifications:
- Motor: 2 HP, 110V/220V, single-phase
- Cutting Capacity: 14″ x 8″ rectangular, 13-1/2″ round
- Blade Speed: 1500, 3200 FPM (two-speed settings)
- Blade Size: 3/8″ x 0.025″ x 105″ long
- Table Size: 21″ x 15-3/4″
- Weight: 250 lbs
Pros:
- A powerful motor allows for cutting through thicker and harder materials easily.
- The large table provides ample work surface for oversized projects.
- Two-speed settings offer versatility for various material types.
- Generous cutting capacity suitable for larger workpieces.
Cons:
- Requires considerable space in the workshop, given its size.
- This may necessitate an electrical wiring upgrade to 220V for optimal power usage.
Ideal Uses:
- Dedicated woodworkers and metalworkers require both power and precision in their projects.
- Intermediate to advanced-level DIY enthusiasts who work on large-scale projects at home.
- Woodworking shops that need a reliable saw for resawing and detailed work without going for an industrial model.
WEN 3975T Metal-Cutting Benchtop Bandsaw.
The WEN 3975T Metal-Cutting Benchtop Bandsaw is a versatile tool. It is also a precise tool. It sits between heavy-duty stationary bandsaws and portable models. This compact bandsaw is ideal for metalworkers who require accuracy and variability in cutting different materials without sacrificing too much workspace.
Specifications:
- Motor: 4.5 AMP, 120V, 60Hz
- Cutting Capacity: 5″ x 4-7/8″ rectangular, 5″ round
- Blade Speed: 125 to 260 FPM (adjustable speed)
- Blade Size: 1/2″ x 0.025″ x 56-1/2″ long
- Table Size: 14-1/8″ x 12-1/2″
- Weight: 54 lbs
Pros:
- Adjustable blade speed for optimal cutting through various materials.
- Compact size ideal for benchtop use in limited spaces.
- The beveling vise allows cuts anywhere from 0° to 60°.
- Onboard blade tension and tilt knobs provide precise adjustments.
Cons:
- Moderate motor power may not support high-volume industrial workloads.
- Smaller cutting capacity may limit the size of materials that can be cut.
Ideal Uses:
- Home workshops and garages where space savings are important.
- Metalworking enthusiasts who need precision cuts for smaller projects.
- Educational settings where students can learn on a user-friendly and safe machine.
Baileigh BS-128M Pneumatic/Manual Band Saw.
The Baileigh BS-128M Band Saw combines automation and manual control, providing flexibility and efficiency for production and on-the-spot jobs. It has two modes and is useful for situations where you need consistent cuts and prefer to do it manually. It is used by a wide range of people, from professionals to hobbyists.
Specifications:
- Motor: 0.7 HP, 110V, single-phase
- Cutting Capacity: 5″ x 6″ rectangular, 5″ round
- Blade Speed: 66 to 280 FPM (variable speed)
- Blade Size: 1/2″ x 0.028″ x 82″ long
- Table Size: N/A (vertical cutting arch)
- Weight: 286 lbs
Pros:
- Pneumatic to manual mode switch gives the user full control over the cutting process.
- Variable speed allows for precise cutting of various material types.
- The compact design is suitable for small shops and tight spaces.
- Versatility with both horizontal and vertical cutting capabilities.
Cons:
- Compared to heavy-duty alternatives, smaller motors may limit performance with very tough materials.
- The pneumatic feature requires access to compressed air, potentially limiting portability.
Ideal Uses:
- Workshops need a flexible tool to handle repetitive cuts and custom jobs.
- Vocational training environments where students need to learn on machines that offer multiple functions.
- Small-scale production where the same machine must perform automated batch cuts and single custom cuts.
JET HVBS-56M Horizontal/Vertical Bandsaw.
The JET HVBS-56M Horizontal/Vertical Bandsaw affirms its position as a versatile and reliable tool in any metalworking shop. This bandsaw can cut in different directions, making it a versatile machine for precise and adaptable cutting tasks.
This is ideal for small to medium projects. It has the perfect combination of features and size. It is suitable for those with limited space but still requires full capability.
Specifications:
- Motor: 1/2 HP, 115/230V, single-phase, prewired 115V
- Cutting Capacity: 5″ x 6″ rectangular, 5″ round
- Blade Speed: 80, 120, 200 FPM (three-speed settings)
- Blade Size: 1/2″ x 0.025″ x 64-1/2″ long
- Table Size: 9-3/4″ x 9-3/4″
- Weight: 185 lbs
Pros:
- Dual mode allows for greater versatility in cutting options.
- Three-speed settings enhance the machine’s ability to cut through various materials precisely.
- Compact design suitable for small shops and tight spaces without sacrificing performance.
- User-friendly features such as a quick-release vise for rapid adjustment.
Cons:
- Horsepower may be insufficient for more demanding, industrial-grade cuts.
- Limited maximum cutting capacity restrains the size of projects it can handle.
Ideal Uses:
- Small business owners need a multi-functional bandsaw without investing in larger, more costly equipment.
- Craftsmen and DIY enthusiasts need accurate cuts for diverse projects with varying material types and thicknesses.
- Educational facilities teach students the basics of metalworking and material-cutting techniques.
Are you in need of a horizontal band saw?
Before diving into the nitty-gritty details of the best horizontal band saws available, assessing if this tool is the right fit for your workshop is important. Horizontal band saws are ideal for making straight or angular cuts in large pieces and bulk materials. A horizontal band saw is very useful for cutting solid bars, pipes, or heavy structural material with precision and efficiency.
Which is better: a horizontal or vertical metal cutting band saw?
The two primary configurations for metal cutting band saws are horizontal and vertical. Vertical band saws are best for intricate cuts, curves, or notches. They’re characterized by a smaller table and a blade that moves up and down.
Horizontal band saws are designed for straight cuts. The workpiece stays still while the blade cuts through the material. They are generally more powerful and have a larger cutting capacity than their vertical counterparts.
The Distinction Between Vertical and Horizontal Metal Cutting Band Saws.
Each type of band saw has its strengths and applications. Horizontal saws are better suited for larger or heavier materials that require stability. In contrast, vertical saws are more versatile for shaping and detail work. When choosing between the two, consider the nature of your cuts and the dimensions of your materials.
Buying Guide for Choosing a Horizontal Band Saw.
When buying a horizontal band saw, you need to consider various factors to find the right one for cutting metal.
Cutting Capacity and Size
Assess the size and thickness of the materials you typically work with. The size of the throat on a band saw blade decides how big of a piece can be cut at once.
Power and Speed Options
The band saw performance is heavily influenced by motor power and blade speed. To cut tough metals well, use more power and slower speed to avoid overheating or harming the blade.
Blade Type and Compatibility
The type of blade you select can significantly affect the quality and speed of your cuts. You’ll need a bi-metal or carbide-tipped blade for most metals, which provides durability and precision.
Durability and Build Quality
The band saw frame and parts need to be strong and sturdy to handle the tough job of cutting metal.
Safety Features
Find band saws with safety guards, shut-off switches, and features that prevent kickback or contact with the blade.
Benefits of Using a Horizontal Band Saw for Metal Cutting.
The advantages of including a horizontal band saw in your metalworking arsenal are numerous and significant.
Increased Accuracy and Precision
With a well-adjusted band saw, cutting precision is unmatched. Straight, clean edges reduce the need for post-cutting finishing and promote a professional-grade result.
Versatility in Cutting Different Materials
Horizontal band saws are versatile tools that can cut different metals. They achieve this by adjusting the blade and feed rates. This makes them suitable for shops that work with various materials.
Time and Cost Efficiency
Unlike manual cutting methods, horizontal band saws offer consistent and quick cutting, saving both time and money in production.
Reduced Labor and Fatigue
Automating the cutting process with a band saw reduces the physical strain on labour. It offers a more ergonomic solution to slicing through metal.
Tips for Proper Maintenance and Safety.
- Regular Cleaning and Lubrication: Clean the machine after use to prevent metal shavings from interfering with the moving parts. Regularly lubricate the blade and adjust the tension for optimal performance.
- Blade Maintenance and Replacement: Inspect the blade regularly for signs of wear or damage and replace it promptly to maintain cutting efficiency and safety.
- Safe Operating Practices: Always follow the manufacturer’s guidelines for safe operation. This includes using the appropriate personal protective equipment, maintaining a proper distance from the blade, and never wearing gloves or loose clothing that could get caught in the saw.
- Personal Protective Equipment (PPE): Wear appropriate PPE, including safety glasses, hearing protection, and possibly a full face shield.
Conclusion.
Picking the correct horizontal band saw for cutting metal requires careful thought and consideration. By evaluating your needs against the specifications and features of the available models, you can ensure that the band saw you choose becomes an invaluable asset to your metalworking endeavours.
It’s important to remember that the value of a band saw extends beyond its price tag and features. Safety, durability, and long-term performance are equally critical elements that should factor into your decision-making process.
With this guide, you have the tools to choose a horizontal band saw that meets your metal shaping and fabrication needs. It offers a modern solution to cut through options and find the right fit for you.
FAQ’s:
What type of cuts are horizontal band saws best for?
Horizontal band saws are best for straight cuts on larger or heavier materials. They are also suitable for making intricate cuts, curves, and notches. However, vertical band saws may be a better option for these types of cuts due to their smaller table and ability to move the blade up and down.
What type of bandsaw blade is best for metal?
The most commonly used blades for metal cutting are bi-metal or carbide-tipped blades. These provide durability and precision for cutting through tough metals efficiently. Choosing the right blade for the specific type of metal you are cutting is essential to ensure optimal performance and longevity of your band saw.
Which two types of band saws cut metal?
The two main band saws used for cutting metal are horizontal and vertical. Horizontal band saws are best for straight cuts on larger or heavier materials. In contrast, vertical band saws are more versatile for shaping and detail work.
What is a horizontal metal bandsaw used for?
A horizontal metal bandsaw cuts larger or heavier materials in straight lines. It is often used in industrial settings, such as metal fabrication shops, to cut through various metals efficiently and precisely. The right blade and adjustments can also be used for curved cuts and intricate shapes.
What is the difference between a power saw and a horizontal band saw?
The main difference between a power saw, and a horizontal band saw is the direction of the cutting blade. A power saw typically has a rotating blade that moves up and down or side to side. In contrast, a horizontal band saw has a continuously looped blade that moves in a straight line.
What is the difference between a wood bandsaw and a metal bandsaw?
The main difference between a wood bandsaw and a metal bandsaw is the type of blade used. A wood bandsaw typically has a wider, coarser blade for cutting through softer materials such as wood. On the other hand, a metal bandsaw has a thinner, precision blade that can handle the tougher demands of cutting through metal.
Hey, I’m Harper Bennett, an electrical engineer who loves power tools. I’ve been using them for years and know how to use them safely and precisely. I write articles to help people make good choices about the tools they use. I combine engineering principles with practical tips to share my knowledge and experience.
